Adapt on demand, flexible to deal with the changing welding scene

In the manufacturing process of trailer, the welding operation of core components such as frame, carriage and chassis faces multiple challenges such as scattered welding points, irregular working space, and large difference in workpiece size. Traditional welding boom often falls into the dilemma of "insufficient length can not cover the remote solder joint" or "redundant length affects the operation", which seriously affects the fluency and integrity of welding operation. Xutai SPD-605 pull-out welding boom with the innovative design of flexible forearm pulling, its length can be precisely customized according to the actual welding needs, from local connector welding to splicing work of ultra-long size frame, flexible operation can be achieved by flexible adjustment of arm length.

The wire feeding bracket is designed with reinforced load-bearing structure, and the maximum load can reach 50 kg. It can stably carry large size welding wire and meet the needs of high strength and long time continuous welding in trailer manufacturing. It effectively avoids the problem of frequent shutdown and replacement caused by insufficient capacity of welding wire, and makes the welding process more coherent. At the same time, the pulling process is smooth and no clamping, and the positioning accuracy is high. Even if the complex Angle welding is carried out in a narrow space, the welder can easily reach the target weld by adjusting the arm length and the working Angle. The operation difficulty of irregular structure and complex layout welding is greatly reduced. This flexible feature of "on-demand expansion and contraction" enables efficient adaptation of the welding boom, whether it is fine welding in a compact space or large-scale operation in an open area, and completely solves the core problem of insufficient flexibility of traditional equipment under complex working conditions.

2.Stable heavy load welding space arm to build a strong weld quality safety line

Accurate load-bearing to ensure stable and controllable welding process

As a heavy transport equipment, the strength, uniformity and stability of the weld are directly related to the safety performance and service life of the whole vehicle, and the stability of the equipment in the welding process is the key factor to determine the quality of the weld. SPD-605 welding space arm adopts high strength alloy steel as the main structure, through welding strengthening, aging treatment and other multi-pass precision processing. It not only has excellent structural rigidity, but also has excellent load-bearing stability. The stable load capacity of 50 kg not only ensures the continuous smooth wire feeding process, but also reduces the welding jitter caused by insufficient load or structural deformation of the equipment from the root.

The selection of its material after strict screening, high quality steel both wear resistance, corrosion resistance characteristics. It can deal with the complex environment such as dust, metal debris and slightly corrosive gas in the trailer production workshop. It can maintain stable mechanical properties and operating accuracy after long-term high-strength use, and effectively reduce the fluctuation of welding quality caused by equipment aging. In the welding operation, the stable running state of the equipment makes the arc combustion more stable, the weld forming is more uniform and full, and the penetration depth is more in line with the technical standards. Whether it is the welding of traditional material trailers such as carbon steel and alloy steel, or the special trailer manufacturing with higher welding accuracy requirements such as aluminum alloy, it can ensure the quality of welding by virtue of its excellent stability, build a solid core defense line for the safety performance of trailer products, so as to meet the strict requirements of the industry for welding quality.

3.Efficient operation of wire feeding arm to enable production cost reduction and efficiency

Convenient operation, greatly improve welding production efficiency

The trend of large-scale and batch production in the trailer manufacturing industry puts forward higher requirements for the operation efficiency of welding equipment. Xutai Machinery focuses on the core requirements of "efficient operation" at the beginning of the design. It is not only easy to operate and easy to understand, but also achieves a significant improvement in operation efficiency through structural optimization. It is equipped with rotating and pulling function perfectly, welding workers do not need to frequently move the position or adjust the workpiece placement during the operation. It can cover the full range of solder joints only by rotating and pulling operation, which greatly reduces the non-welding operation time. The welding efficiency of single station is increased by more than 50% compared with the traditional equipment, which effectively shortens the overall production cycle of the trailer.

The high efficiency of the wire feeding arm is also reflected in its optimal utilization of production resources. The stable wire feeding system can accurately control the output of the wire and avoid the waste of the wire caused by the instability of the wire feeding. Combined with the durability of its high-strength material, the maintenance frequency of the equipment is greatly reduced, and the maintenance cost is significantly reduced. For trailer manufacturing enterprises, efficiency improvement and cost control are equally important. Xutai wire feeder arm through the "increase the amount of welding per unit time" and "reduce the cost of consumable materials, maintenance" dual role, to achieve the simultaneous improvement of production efficiency and economic benefits, so that enterprises in the large-scale production to obtain a stronger competitiveness, become the core equipment to improve the overall efficiency of the production line.

4.Omni-suitable welding arm power production line flexible upgrade

Seamless integration, adapt to multi-scene production needs

Modern trailer manufacturing industry not only faces the pressure of large-scale production, but also needs to deal with the customized production needs of multi-variety and small batch, which requires welding equipment to have stronger adaptability and flexibility. Xutai SPD-605 welding arm with excellent design to achieve the adaptation with the mainstream welding equipment on the market, without complex transformation of the existing production line, can be quickly integrated into the production process. It greatly reduces the equipment upgrade cost and time cost of the enterprise. Its flexible and adjustable arm length and Angle design allows the same equipment to easily adapt to the welding needs of different tonnage, different structures and different types of trailers, completely breaking the traditional limitations of "one type of vehicle and a set of welding solutions".

Its flexibility is particularly prominent in the production process of customized trailers. In the face of the differences in the weld layout of different models, welding workers can quickly switch operation modes by simply adjusting the length of the boom and the rotation Angle. The model switching time of the production line is greatly shortened, and the multi-variety production becomes efficient and orderly. At the same time, its compact structure design does not take up too much space, whether it is a large production plant assembly line operation, or a small enterprise compact station layout, can be flexibly adapted. In addition, the durability and low maintenance characteristics of Xutai welding boom make it able to run stably in various production environments for a long time, providing continuous and reliable operation guarantee for enterprises. Whether it is the upgrading of the production line or the construction and configuration of the new plant, it is the preferred equipment for trailer manufacturing enterprises to improve production flexibility and comprehensive competitiveness.