The space limitation was broken through to achieve full point coverage without dead Angle

In the manufacturing process of loader, the welding operation of large special parts such as frame, boom and bucket is always faced with many challenges. The welding point position is scattered, the Angle is changeable and the space is complex. The traditional welding equipment is often limited to the fixed structure, and it is difficult to reach the hidden welding point, which is easy to form the operation blind area, seriously affecting the production efficiency and welding quality. Xutai SPE-605 electric vacuum welding boom has both adjustability and adaptability. Its unique boom structure design supports flexible adjustment and 320° horizontal rotation function, which can easily cover hidden solder joints deep in the loader chassis or precise welding at the high altitude junction of the boom. Truly realize the efficient operation mode of "equipment follows the workpiece".

Compared with the traditional fixed welding equipment, this welding boom can quickly adapt to the production needs of different types of loaders without complex installation and commissioning processes. From the precision parts welding of small loaders to the structural splicing of large equipment, it is efficient and competent. Its flexible adjustment performance not only reduces the time cost of workpiece transfer and position adjustment, but also significantly improves the coverage of welding operations, effectively widening the scope of welding operations. Whether it is fine welding in a narrow space or large area splicing in an open area, the welding boom can ensure that each solder joint can be accurately connected with its excellent flexible performance, providing stable and reliable operation support for loader manufacturing. This space-breaking design makes the welding operation more efficient and flexible, which is a key help to increase the manufacturing capacity of the loader.

2.Welding space arm: electric remote control enables convenient operation of new experience

Reduce the operating threshold and improve the accuracy of welding operation

In the loader manufacturing workshop, the welder's operating experience and operation efficiency are directly related to the overall production schedule and welding quality. The welding space arm is controlled by electric remote control, which completely abandonds the tedious operation process of traditional welding equipment. It not only greatly reduces the labor intensity, but also reduces the direct impact of welding fume on operators. The operation logic is clear and concise, the function key layout is reasonable, without professional technical training, ordinary workers can master it in a short time, and effectively solve the problem of the shortage of welders and high technical threshold in the industry.

At the same time, the electric drive mode also gives this space arm the core advantages of stable operation and high adjustment accuracy, which can accurately control the welding position and dust collection Angle, avoid the possible errors in the process of manual operation, and make the quality of the solder joint more stable and uniform. During the welding process, the welder can adjust the boom posture in real time to ensure a perfect match with the working position, whether it is a straight weld or a complex curve welding, it can be easily handled. This convenient and efficient operation mode not only improves the welding quality of the single weld, but also shortens the overall operation cycle, making the welding link of the loader in the manufacturing process more smooth and efficient. At the same time, the simplified operation process also reduces the probability of human error, reduces the rework cost caused by welding quality problems for enterprises, and realizes the double improvement of efficiency and quality.

3.Wire feeder boom: welding and purification integration of green solutions

Source capture smoke and dust to create a compliant production environment

Welding smoke is the main environmental problem faced by the loader manufacturing workshop. The metal dust and harmful gases it contains not only endanger the health of operators, but also may corrode production equipment and affect the accuracy of products. SPE-605 wire feeder boom innovates the integration design of "welding + dust collection", which can realize efficient welding and simultaneously complete dust purification treatment, providing green and environmental protection production solutions for enterprises. It is equipped with a retractable dust suction arm, relying on a 360-degree rotating dust suction design, which can accurately approach the solder joint during welding operations, realize the source capture of smoke and dust, and fundamentally avoid the diffusion of harmful particles into the air of the workshop.

Its built-in suction system is strong, the exhaust emission index after treatment is far lower than the national environmental standards, the workshop air environment has been significantly improved. Compared with the traditional centralized dust removal equipment, there is no need to arrange the complex dust removal pipeline, which not only saves the workshop space, but also reduces the equipment investment and later maintenance costs, especially suitable for different scale loader manufacturing enterprises. The synchronous operation mode of "welding + vacuum" makes environmental protection management no longer conflict with production operations, but form a synergistic effect, which not only protects the health of employees, reduces the risk of occupational diseases, but also helps enterprises successfully pass the inspection of environmental protection departments, and shapes a good corporate image of green production. This innovative idea of integrating environmental protection concept into product design truly realizes a win-win situation between efficient production and green compliance, and provides strong support for the sustainable development of loader manufacturing industry.

4.Welding boom arms : multi-scene adaptation of the loader manufacturing tool

Flexible adaptation requirements, both efficiency and practicality

There are various types of products in the loader manufacturing industry, and there are large differences in the welding process and component size of different specifications of equipment. At the same time, higher requirements are put forward for the adaptability of welding equipment. Its boom welding range is wide, the bearing capacity is strong, can be compatible with different types of welding equipment. It can support a variety of welding processes, can quickly adjust the operation mode according to the actual production needs, and provide flexible and diverse welding solutions for enterprises.

In the structural design, this welding boom arms takes into account both stability and flexibility. It is built with high-strength materials to ensure stable performance during long, high-intensity welding operations. At the same time, the lightweight design also makes the operation more convenient and labor-saving. The installation and movement of the equipment are also convenient, and it can be put into use quickly without large-scale transformation of the workshop, which greatly shortens the production cycle of the equipment. For scenes such as complex structure welding and multi-point continuous welding common in the manufacturing process of loaders, it can ensure the continuity and stability of welding operations through flexible attitude adjustment and accurate position control, and reduce the time loss caused by process switching. Its wide range of adaptability and practical performance, so that enterprises no longer need to configure welding equipment for different types of products, effectively reducing production costs, while improving the space utilization of the production workshop, for enterprises to optimize production layout, improve the overall capacity to provide strong support, and then become an important loader manufacturing industry to enhance the core competitiveness of welding equipment.