Integrated design to solve the problem of vibration interference

Tai 'an Xutai Machinery Co., Ltd. with box structure as the core, for the vehicle manufacturing industry to provide both stability and durability of welding solutions. In the welding operation, due to the vibration caused by the deviation of the weld, wire feeding instability and other problems will directly affect the accuracy of the welding, and the box structure through the uniform dispersion of the force, effectively inhibit the vibration conduction, to ensure that each weld can maintain a uniform and smooth molding effect. This structural design not only strengthens the load-bearing performance of the equipment, but also avoids deformation loss, significantly reduces the maintenance frequency of the equipment and extends the service life.

In the high-demand welding scene of vehicle manufacturing, the stability of welding boom directly determines the safety performance of key components of the whole vehicle. The consistency of welding strength of core structures such as body frame and chassis beam is highly required. Xutai welding boom with its stable suspension support system, so that the wire feeding accuracy is always maintained in the optimal range, to ensure uniform solder joint strength, build a solid foundation for vehicle manufacturing safety. At the same time, the closed design of the box structure reduces the erosion of the internal mechanical parts by the external environment. Whether it is the wet workshop environment or the splash generated in the welding process, it is difficult to cause damage to the equipment, further improving the reliability of the equipment in complex working conditions, and becoming the core tool for vehicle manufacturing enterprises to ensure the welding quality.

2. Efficient design of welding space arm: break through the bottleneck of production efficiency

Flexible adaptation to optimize the workshop process

With the original intention of "practical and efficient", the welding space arm successfully cracked the bottleneck of production efficiency in the vehicle manufacturing workshop through structural optimization and functional innovation. The equipment adopts compact layout design, minimizes the volume under the premise of ensuring performance, does not take up too much workshop space, and can be flexibly adapted to different operation scenarios such as body welding line, parts processing area, and can be quickly integrated without major adjustment of the existing production process. The core advantage of the welding space arm is the highly flexible adjustment performance. The operator can freely adjust the arm length and Angle according to the welding position, and it can easily reach the areas that are difficult to be covered by traditional welding methods such as narrow space of the body and complex structure, which completely solves the industry pain point that the arm extension will be limited during manual operation.

The placement of wire feeder will directly affect the welding efficiency. In traditional operations, wire feeder is mostly placed on the ground, which takes a lot of time to move and feed, and is easy to cause pipeline winding. Xutai welding space arm innovatively suspents the wire feeder in the air, and truly realizes the convenient operation on demand. Avoid frequent bending, handling and other invalid actions, greatly improve the operation coherence. This design not only improves the welding efficiency of a single station by more than 20%, but also reduces the efficiency loss caused by human factors, so that the operator can focus on the welding itself. In addition, the operation process of the equipment is simple and easy to understand, which can be quickly used without professional training, reducing labor cost investment. At the same time, its stable performance ensures the consistency of welding quality, avoids rework problems caused by improper operation, further shortens the production cycle, and provides strong support for enterprises to deal with the peak order period.

3. Humanistic design of wire feeding machine arm: improve the workshop working environment

Orderly layout to eliminate security risks

From the humanized point of view, Xutai wire feeder arm realizes the overall optimization of the workshop environment through scientific design, and solves the problem of environmental clutter that has plagued the vehicle manufacturing industry for a long time. In the traditional welding operation, the wire feeding machine pipeline winding is messy, which will not only affect the fluency of operation, there are safety risks such as tripping and pipeline wear, but also increase the difficulty of workshop cleaning and equipment maintenance. Through the integrated suspension design, the wire feeder arm organizes the wire feeder and all kinds of pipelines in an orderly manner, makes the workshop layout more clean and standardized, and completely eliminates the safety risk caused by the chaos of pipelines.

The clean workshop environment not only improves the working comfort, but also facilitates the subsequent equipment maintenance and workshop cleaning, and reduces the operation and management cost of the enterprise. In addition, the orderly pipeline layout reduces the accumulation of welding fumes on the ground, and with the workshop ventilation system, it can more efficiently discharge harmful gases and fumes generated in the welding process, and further improve the air quality of the workshop. This design not only reflects the importance of the enterprise to the production environment, but also shows the concern for the occupational health of employees, creating a safer and more comfortable working space for workers, and helping the enterprise to establish a good social responsibility image. At the same time, the standardized workshop layout is also convenient for managers to carry out production scheduling and safety supervision, and improve the overall production management efficiency.

4. Welding boom human care: reduce the labor intensity of workers

Scientific support to protect occupational health

Xutai welding boom takes humanistic care as the core and focuses on the pain points of high labor intensity in the welding industry. Through innovative design, the labor intensity of operators is greatly reduced and the occupational health of workers is protected. In traditional welding operations, workers need to bend down frequently, lift their hands to carry or adjust the wire feeding machine, which is easy to cause occupational diseases such as waist and shoulder strain in the long run, which not only affects the health of workers, but also leads to a high rate of employee turnover in the workshop. The welding boom fixed the wire feeding machine at a comfortable operating height through the suspension support system, the operator no longer needed to bear the weight of the equipment, and the standing posture was more natural, which effectively reduced the body load and reduced the labor intensity by more than 40%.

This humanized design significantly reduces the labor intensity of operators, significantly improves the enthusiasm of work, and helps to improve the stability of the team. The operation process is simple and labor-saving, and the operator does not need to spend too much physical energy on equipment adjustment, but also can devote more energy to welding quality control, and further improve the accuracy of the operation. In addition, the principle of ergonomics is fully considered, and the operation position and adjustment strength are repeatedly optimized to ensure that operators of different heights and body types can find the most comfortable working posture. This kind of meticulous care for operators not only improves the happiness and sense of belonging of employees, but also helps enterprises to attract and retain excellent talents, laying a solid foundation for the long-term development of enterprises. At the same time, the reduction of labor intensity also reduces the safety accidents caused by fatigue operation, and further improves the safety production level of the workshop.